wall industries, inc. rev e lane-6kv series 1 watt medical & industrial dc/dc power converters 05/22/2014 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 1 of 5 features 1 watt output power small sip package single & dual outputs low coupling capacity short circuit protection 25c to +85c operating temperature mtbf > 2,000,000 hours 3000vacrms (6000vdc) i/o isolation reinforced insulation rated for 300vac working voltage cul/ul609501, csa c22.2 no. 60950103, iec/en 609501 industrial safety approvals ul606011, csa c22.2 no. 6011, iec/en 60601 1 (3rd edition) medical safety approvals description size: weight: 0.87 x 0.30 x 0.49 inches 0.14oz (3.9g) 22.0 x 7.5 x 12.5 mm the lane6kv series of 1 watt dc/dc power converter s are specially designed to provide ultrahigh levels of isolation in a miniature sip package. thi s series consists of 12 models with nominal input voltages of 5v and 12v and standard output voltages of 5v, 12v, and 15v in both single and dual output configurations. the lane6kv has both indust rial and medical (3rd edition) approvals and offers an economical solution for many applications in industrial controls and instrumentation, consumer electronics, and wherever a certified supp lementary or reinforced insulation system is required to comply with relative safety standards. model selection table single output models output current input current (typ) model number input voltage output voltage min (1) max no load max load load regulation output power efficiency (typ) maximum capacitive load lane505n6kv 5 vdc 4ma 200ma 303ma 10% 1w 66% 680f lane512n6kv 12 vdc 2ma 80ma 291ma 8% 1w 66% 680f lane515n6kv 5 vdc (4.5 5.5 vdc) 15 vdc 1ma 65ma 55ma 295ma 8% 1w 66% 680f lane1205n6kv 5 vdc 4ma 200ma 126ma 10% 1w 66% 680f lane1212n6kv 12 vdc 2ma 80ma 121ma 8% 1w 66% 680f LANE1215N6KV 12 vdc (10.8 13.2 vdc) 15 vdc 1ma 65ma 30ma 123ma 8% 1w 66% 680f dual output models output current input current (typ) model number input voltage output voltage min (1) max no load max load load regulation output power efficiency (typ) maximum capacitive load lane505nd6kv 5 vdc 2ma 100ma 303ma 10% 1w 66% 220f lane512nd6kv 12 vdc 1ma 40ma 267ma 8% 1w 72% 22 0f lane515nd6kv 5 vdc (4.5 5.5 vdc) 15 vdc 1ma 35ma 55ma 287ma 8% 1w 73% 220f lane1205nd6kv 5 vdc 2ma 100ma 126ma 10% 1w 66% 220f lane1212nd6kv 12 vdc 1ma 40ma 108ma 8% 1w 74% 2 20f lane1215nd6kv 12 vdc (10.8 13.2 vdc) 15 vdc 1ma 35ma 30ma 117ma 8% 1w 75% 220f notes 1. the lane6kv series requires a minimum load on the output to maintain specified regulation. operat ion under noload conditions will not damage these devices; however they may not meet al l listed specifications. 2. all dc/dc converters should be externally fused at the front end for protection. 3. other input and output voltages may be available , please contact factory.
wall industries, inc. rev e lane-6kv series 1 watt medical & industrial dc/dc power converters 05/22/2014 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 2 of 5 technical specifications: lane6kv series all specifications are based on 25c, nominal input voltage, and maximum output current unless otherwi se noted. we reserve the right to change specifications based on technological advances. specification test conditions min typ max unit input specifications 5vdc nominal input models 4.5 5 5.5 input voltage range 12vdc nominal input models 10.8 12 13.2 vdc 5vdc nominal input models 0.7 9 input surge voltage (1sec, max.) 12vdc nominal input models 0.7 29 vdc reverse polarity input current 0.3 a input current no load see table internal power dissipation 650 mw input filter type lc filter output specifications output voltage see table voltage accuracy 1.0 3.0 % line regulation for vin change of 1% 1.2 1.5 % 5vdc and 5vdc output models 10 load regulation 20% load to 100% load others 8 % cross regulation dual output models; balanced loads 0.1 1.0 % output power 1 w output current see table minimum load see note 1 see table maximum capacitive load see table ripple & noise 20mhz bandwidth 150 mvpp temperature coefficient 0.01 0.02 %/c protection short circuit protection 0.5 s general specifications efficiency nominal input voltage and full load see table switching frequency 50 80 100 khz isolation voltage (i/p to o/p) 60 seconds 3000 vacrms isolation test voltage (i/p to o/p) flash tested for 1 second 4500 v pk isolation resistance (i/p to o/p) 500vdc 10 g isolation capacitance (i/p to o/p) 100khz, 1v 15 20 pf environmental specifications operating ambient temperature see power derating cu rve 25 +85 c case temperature +90 c storage temperature 50 +125 c relative humidity noncondensing 95 % rh cooling natural convection is about 20lfm but is no t equal to still air (0 lfm) free air convection lead temperature 1.5mm from case for 10 sec. 260 c mtbf milhdbk217f at 25c, ground benign 2,000,000 hours physical specifications weight 0.14oz (3.9g) dimensions (l x w x h) 0.87 x 0.30 x 0.49 inches (22.0 x 7.5 x 12.5 mm) case material flammability to ul 94v0 rated nonconductive black plastic pin material alloy 42 safety industrial cul/ul609501, csa c22.2 no. 60950103, iec/en 609 501 safety approvals medical ul 606011, csa c22.2 no.6011, iec/en 606011 (3rd edition)
wall industries, inc. rev e lane-6kv series 1 watt medical & industrial dc/dc power converters 05/22/2014 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 3 of 5 derating curve 0 20 40 60 80 100 120 -25 0 20 40 60 80 100 110 120 output power (%) natural convection (20lfm) 100lfm 200lfm 400lfm ambient temperature (c) mechanical drawing pin connections pin single output dual output 1 +vin +vin 2 vin vin 5 vout vout 6 no pin common 7 +vout +vout 0.02 [0.5] 0.10 [2.54] 0.30 [7.62] 2x0.10 [2x2.54] 0.87 [22.0] 21.0 [0.83] 0.02 [0.50] 0.08 [2.0] 0.01 [0.25] 0.30 [7.5] 0.02 [0.5] 0.49 [12.5] 0.13 [3.2] 1 2 7 5 6 bottom view 0.14 [3.5] notes: 1. unit: inches (mm) 2. tolerance: x.x0.25 (x.xx0.01) x.xx0.13 (x.xxx0.005) 3. pins: 0.05 (0.002) 4. weight: 0.14oz (3.9g) 5. pin material: alloy 42 6. case material: nonconductive black plastic (flammability to ul94v0 rated) 7. all dimensions are for reference only
wall industries, inc. rev e lane-6kv series 1 watt medical & industrial dc/dc power converters 05/22/2014 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 4 of 5 design considerations peaktopeak output noise measurement test use a 0.33f ceramic capacitor. scope measurement s hould be made by using a bnc socket, measurement ba ndwidth is 020mhz. position the load between 50mm and 75mm from the dc /dc converter. +out -out +vin -vin resistive load scope copper strip cout copper strip single output dc/dc converter +out -out +vin -vin resistive load scope copper strip cout com. scope cout copper strip copper strip dual output dc/dc converter test setup input source impedance the power module should be connected to a low acim pedance input source. highly inductive source imped ances can affect the stability of the power module. in applications wher e power is supplied over long lines and output load ing is high, it may be necessary to use a capacitor at the input to ensure startup. capacitor mounted close to the power module helps e nsure stability of the unit, it is recommended to use a good quality low equivalent se ries resistance (esr < 1.0 at 100 khz) capacitor o f 2.2f for the 5v input devices and a 1.0f for the 12v input devices. + +out -out +vin -vin dc/dc converter load dc power source + - cin output ripple reduction a good quality low esr capacitor placed as close as possible across the load will give the best ripple and noise performance. to reduce output ripple, it is recommended to use 1.5 f capacitors at the output. +out -out +vin -vin load dc power source + - cout single output dc/dc converter +out -out +vin -vin load dc power source + - cout com. load cout dual output dc/dc converter maximum capacitive load the lane6kv series has a limitation of maximum con nected capacitance on the output. the power module may be operated in current limiting mode during startup, affecting th e rampup and the startup time. for optimum perfo rmance we recommend 220f maximum capacitive load for dual outputs and 680f capacitive load for single outputs. the maximum cap acitance can be found in the model selection table. thermal considerations many conditions affect the thermal performance of t he power module, such as orientation, airflow over the module, and board spacing. to avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90c. the derating curves are d etermined from measurements obtained in a test setu p. dut position of air velocity probe and thermocouple 50mm / 2in air flow 15mm / 0.6in
wall industries, inc. rev e lane-6kv series 1 watt medical & industrial dc/dc power converters 05/22/2014 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 5 of 5 company information wall industries, inc. has created custom and modified units for over 50 years. our inhouse research and devel opment engineers will provide a solution that exceeds your perfor mance requirements ontime and on budget. our iso90012 008 certification is just one example of our commitment to producing a high quality, welldocumented product for our customers. our past projects demonstrate our commitment to you, our customer. wall industries, inc. has a reputation f or working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. we will continue to provide ongoing support for your project above an d beyond the design and production phases. give us a call today to discuss your future projects. contact wall industries for further information: phone: (603)7782300 toll free: (888)5979255 fax: (603)7789797 email: sales@wallindustries.com web: www.wallindustries.com address: 37 industrial drive exeter, nh 03833
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