dimensions are in inches [mm] hdl series 3 / 15 www.hypertronics.com test equipment connectors ? quick release standard density signal test connector (0.100 x 0.100 [2.54 x 2.54] pitch) ? drop-in replacement for standard zif connectors ? half-turn quick mating device ? self-cleaning, high reliability contacts ? rugged design general specifications number of contacts 60, 96, 156 insulator material glass reinforced thermoplastic contact material brass socket wire material beryllium copper all other metal part material stainless steel cover material high impact, flame retardant thermoplastic resin contact plating astm-488-b gold plate contact diameter 0.024 [0.60] nominal contact resistance 7 milliohms max. current rating 4 amps nominal voltage rating 170 vdc or ac peak nominal insulation resistance 5 gigohms min. at 500 vdc contact life cycles 1,500 min. extraction force 1.0 oz. per contact temperature range -55 to 125 c proof voltage 1.0 kv min. hyp_08_3rec13.qxd:layout 1 8/6/08 4:48 pm page 15
hdl series 3 / 16 www.hypertronics.com dimensions are in inches [mm] hdl 156 contact connector typical pitch is 0.100 [2.54] male connector (shown with cover fitted) male connector (mating face) female connector female connector (mating face) panel cutout hyp_08_3rec13.qxd:layout 1 8/6/08 4:48 pm page 16
dimensions are in inches [mm] hdl series 3 / 17 www.hypertronics.com hdl 96 contact connector typical pitch is 0.100 [2.54] male connector (shown with cover fitted) male connector (mating face) female connector female connector (mating face) panel cutout hyp_08_3rec13.qxd:layout 1 8/6/08 4:48 pm page 17
hdl series 3 / 18 www.hypertronics.com dimensions are in inches [mm] hdl 60 contact connector typical pitch is 0.100 [2.54] male connector (shown with cover fitted) male connector (mating face) female connector female connector (mating face) panel cutout hyp_08_3rec13.qxd:layout 1 8/6/08 4:48 pm page 18
dimensions are in inches [mm] hdl series 3 / 19 www.hypertronics.com part number configurator ** covers, cable clamps and jack knobs will be supplied loose. *** polarizing settings to be carried out by customer. hdl m 1 000 156 c x u number of cavities 156 position 096 position 060 position connector half/jacking and cover** x = male shrouded half with jackscrew and cover y = female half with jack socket v = male shrouded half with jackscrew, no cover z = female half with jack socket contact gender m = male f = female variations terminations c = crimp (20 to 24 awg) k = crimp (24 to 28 awg) contact plating u = gold plate 50in gold plating over 50in nickel plating over 10in copper flash polarizing*** 0 = none fitted or supplied 1 = one pair of central posts fitted (standard) series hdl crimping information awg number of wires nominal diameter of wires crimp tool selector setting position 20 19 0.20mm 6 22 19 0.15mm 5 24 7 0.20mm 4 26 7 0.15mm 3 28 7 0.125mm 2 tools contact extraction tool......................................................................hpd 286 spare tips for extraction tool............................................................hpd 280 contact insertion tool........................use non-ferrous long pointed tweezers crimp tool positioner ......................................................................hpd 309a crimp tool ..........................................................................mil-c-22520/2-01 hyp_08_3rec13.qxd:layout 1 8/6/08 4:48 pm page 19
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