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product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 1 configurations ? 400 w encased or open frame ? 800 w encased flat or stacked ? 1200 w encased flat or stacked 1200 w encased stacked 400 w encased 400 w open frame 800 w encased flat technical specification 400 w single v out series industrial grade ac/dc power supply with pfc 85-264 vrms 12/24/36/48 v 400 w 500 w up to 91 % input voltage semi-regulated output output continuous output transient full load effciency ? high effciency (91% for 48 vout model at 400 w) ? universal input voltage range ? semi-regulated output for bus stability ? parallel operation supported ? integral fan cooling with speed control ? active pfc; en61000-3-2 compliant ? low leakage; en60601-1 compliant ? low noise; en55011 / en55022 class b compliant ? overCcurrent, overCvoltage, and overCtemp protection ? dc power good / ac p ower good signals ? remote enable input ? fan status output / fan enable input ? small size: 3" x 5" x 1.45" (open frame) ? rohs 6/6 compliant ? 5 v (250 mw) standby output 400 w single vout series features
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 2 technical specification ac leakage current from input to earth ac line connection normal condition open neutral fault acuqor typical at 110% nominal input voltage 60 hz 240 v l-n, 1 phase 400 a 800 a 208 v l-l, 120 v l-n, 1 of 3 phases 200 a 400 a 240 v l-n-l, 120 v l-n, split phase 200 a 400 a all specifcations typical with t a = 25 c, unless otherwise specifed. output power (continuous) (5 s transient) 85-132/170-264 vrms 85-132/170-264 vrms 132-170 vrms 400 w 500 w see figure 10 nominal dc output voltage (at 250w) (semi-regulated) 12 vout 24 vout 36 vout 48 vout 12.4 v 25 v 37.5 v 50 v effciency (see fgs. 3 - 10) 12 vout, 115 vrms, 400 w 48 vout, 115 vrms, 400 w 12 vout, 230 vrms, 400 w 48 vout, 230 vrms, 400 w 88% typ. 90% typ. 89% typ. 91% typ. hold-up time (to -20%) 12 vout 24 / 36 / 48 vout 16 ms @ 400 w 20 ms @ 400 w maximum load capacitance 12 vout 24 vout 36 vout 48 vout 16,000 f 8,000 f 4,000 f 2,000 f output ripple voltage switching frequency (20 mhz bw) twice line frequency (at 300w) 0.5% p-p 5.0% p-p turn-on delay 2 s max. transient response iout steps from 50-75% at 0.2 a/s 3% typ / 6% max. dev. 100 ms recovery overvoltage protection cyclic restart 110-120% short circuit protection cyclic operation 115% rated iout total regulation over line, load and temperature 6.0% auxillary output always on (see note 1) 5 v @ 50 ma thermal protection automatic recovery +125 oc (pcb temp) remote_enable input low voltage input high voltage 0.45 v (max) 4.15 v (min) ac input voltage universal range 85-264 vrms input frequency 47-63 hz input current 115 vrms @ 400 w 230 vrms @ 400 w 4 arms 2 arms power factor >0.98 input surge current 264 vrms (cold start) 40 a max. internal input fuses both ac lines 6.3 a fundamental ripple freq. input output 500 khz 250 khz audible noise fan speed varies with temp. 39 dba @ 1 m max. weight (ea \ ec) (sc \ rc) (uc \ tc) 343 g (12.1 oz) \ 446 g (15.7 oz) 846 g (29.8 oz) \ 879 g (31 oz) 1224 g (43.2 oz) \ 1298 g (45.8 oz) mtbf mil-217 demonstrated 343.6 khours tbd khours isolation voltage input to output input to ground output to ground 3000 vrms 1500 vrms 500 vrms insulation resistance output to ground 10 m min. leakage currents see note 2 thermal performance operating ambient (see figure 9) non-operating ambient 0 oc to +70 oc -40 oc to +85 oc relative humidity non-condensing 5-95% rh altitude operating non-operating 10,000 ft max. 30,000 ft max. random vibration 5-500 hz 0.03 g2/hz shock half-sine, 10 ms, 3 axes 20 g peak conducted emissions en55011 and en55022, fcc part15 level b line frequency harmonics en61000-3-2 class a voltage fuctuations en61000-3-3 clause 5b esd air en61000-4-2 level 3 esd contact en61000-4-2 level 3 radiated immunity en61000-4-3 level 3 fast transients en61000-4-4 level 3 line surge immunity en61000-4-5 level 3 conducted immunity en61000-4-6 level 3 power freq. mag. feld en61000-4-8 3 a/m voltage dip immunity en61000-4-11 perf criteria a, a, b <5% ut 10 ms, 70% ut 500 ms, 40% ut 100 ms all certifcation marks appear on individual unit labels. ul 60950-1:2003 can/csa-c22.2 no. 60950-1:2003 en 60950-1:2001 ce marked notes: 1. derate 1 ma per c above 50 c ambient temperature. 2. leakage currents:
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 3 technical specification efficiency, derating, a nd v out droop curves figure 2: 12 v out droop characteristic. figure 4: 24 v out droop characteristic. figure 1: 12 v out efficiency curves. figure 3: 24 v out efficiency curves. 65 70 75 80 85 90 95 100 0 100 200 300 400 500 output power (w) efficiency (%) 115 vrms 230 vrms 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 0 4 8 12 16 20 24 28 32 36 output load (a) output voltage (v) 20 21 22 23 24 25 26 27 28 0 2 4 6 8 10 12 14 16 18 output load (a) output voltage (v) 30 32 34 36 38 40 42 0 2 4 6 8 10 12 output load (a) output voltage (v) 65 70 75 80 85 90 95 100 0 100 200 300 400 500 output power (w) efficiency (%) 115 vrms 230 vrms 65 70 75 80 85 90 95 100 0 100 200 300 400 500 output power (w) efficiency (%) 115 vrms 230 vrms figure 6: 36 v out droop characteristic. figure 5: 36 v out efficiency curves.
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 4 technical specification efficiency, derating, a nd v out droop curves 42 44 46 48 50 52 54 0 1 2 3 4 5 6 7 8 9 output load (a) output voltage (v) figure 8: 48 v out droop characteristic. 0 100 200 300 400 500 0 10 20 30 40 50 60 70 80 ambient temperature (oc) power (w) 24 / 36 / 48 v with fan enabled 12 v with fan enabled 24 / 36 / 48 v with fan disabled 12 v with fan disabled 85 132 170 264 0 100 200 300 400 500 600 input ac voltage (v rms ) power (w) transient continuous figure 9: continuous power derating curve in natural convection. figure 7: 48 v out efficiency curves. 65 70 75 80 85 90 95 100 0 100 200 300 400 500 output power (w) efficiency (%) 115 vrms 230 vrms figure 10: rated output power vs input ac voltage.
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 5 technical specification mechanical drawings (1 module open frame version e package type) notes (applies to all mechanicals) 1) recommended screw tightening torque of 6 in.lbs 2) undimensioned components are shown for visual reference only 3) all dimensions in inches [mm] tolerances: x.xx in 0.02 x.xxx in 0.010 bottom top front back right bottom top front back right mechanical drawings (1 module encased version e package type)
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 6 technical specification mechanical drawings (2 modules flat version r package type)
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 7 technical specification mechanical drawings (2 modules stacked version s package type)
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 8 technical specification mechanical drawings (3 modules flat version t package type)
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 9 technical specification mechanical drawings (3 modules stacked version u package type)
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 10 technical specification remote_enable 10k 10 ohms to enable circuitry v out (-) 0.1 f 5 k 5v_standby 5v_standby figure c: remote enable interface circuitry figure a: fan status output / fan enable input interface circuitry n3904 10 ohms 5 k ac_power_good or dc_power_good 0.1 f from ac/dc monitor circuitry v out (-) n4148 5v_standby figure b: power good interface circuitry connector d etails output connector pinout (top side) pin 1 fan_good open collector with internal 5v pullup. see figure a. pulsed low on fan failure, 100ms, 50% duty. short to vout(-) to disable fan. pin 2 ac_power_good open collector with internal 5v pullup. see figure b. pulled low on ac power dropout. pin 3 dc_power_good open collector with internal 5v pullup. see figure b. pulled low during startup ramp and within 5 oc of temperature shutdown threshold. pin 4 5v_standby 5 v @ 50 ma available whenever ac power is applied. pin 5 vout(+) positive output voltage. pin 6 vout(+) positive output voltage. pin 7 vout(+) positive output voltage. pin 8 vout(+) positive output voltage. pin 9 reserved reserved for future use. pin 10 reserved reserved for future use. pin 11 remote_enable logic input. see figure c. pull high to enable main output. pin 12 vout(C) negative output voltage. pin 13 vout(C) negative output voltage. pin 14 vout(C) negative output voltage. pin 15 vout(C) negative output voltage. pin 16 vout(C) negative output voltage. pin 1 vout(+) positive output voltage. pin 2 vout(+) positive output voltage. pin 3 vout(+) positive output voltage. pin 4 vout(+) positive output voltage. pin 5 vout(C) negative output voltage. pin 6 vout(C) negative output voltage. pin 7 vout(C) negative output voltage. pin 8 vout(C) negative output voltage connector contact output (16 pins) molex 430251600 molex 430300008* 12v_output (8 pins) molex 436450800 molex 430300008* input jst vhr-5n jst svh-41t-p1.1 * each contact rated for a maximum of 5.5 a. pin 1 ground pin 3 ac neutr al pin 5 ac line
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 11 technical specification chassis conf gurations for parallel units acuqor units are available either open-frame or pre-mounted at the factory. up to 3 units can be mounted into a chassis, in either side-by-side or stacked conf gurations. for a complete list of options, see the part numbering system table on the last page, under package type, along with the mechanical drawings pages. only side-by-side conf gurations can be populated with 500w units, since each includes a thermal pad underneath. interconnection of parallel units acuqor units mounted in 2 and 3 unit chassis are not connected together. this allows the physical routing and connectivity of the external wiring to be customized to each application. the following table summarizes the recommended wiring to operate multiple units in parallel: specif cations of parallel units as a rule, units wired in parallel behave the same as single units. any specif cation will remain unchanged that is expressed in units of voltage, time, frequency, or eff ciency. specif cations expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. acuqor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see vout droop characteristic f gures). as such, multiple units will share output current accurately. full current is guaranteed from a bank of multiple units wired in parallel. output connector signal suggested connection behavior with multiple units remote_enable wire in parallel inputs activated simultaneously fan_good wired-or outputs C can be pulled low by any unit during an abnormal condition. ac_power_good dc_power_good vout(+), vout(-) built-in droop characteristic ensures graceful current sharing. 12v_standby* 5v_standby do not wire in parallel fully regulated characteristic does not support current sharing. if placed in parallel, only the output with the highest set-point will drive current. *note: triple output models only. parallel operation - multiple units
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 12 technical specification installation instructions general: acuqor ac/dc power supplies are intended for use as components in industrial equipment. acuqor units must be properly installed within end use equipment before they can be safely applied as described in this document. the suitability of the acuqor/equipment combination must be verified through end product investigation. mounting: refer to the mechanical drawings section. acuqor units are provided with threaded stainless-steel stand-offs or inserts for mounting. this mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth emc control. any orientation (vertical, horizontal, etc.) may be used. adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. acuqor is designed for a pollution degree 2 environment. the suitability of the enclosed acuqor mechanical assemblies must be verified through end product investigation. encased models: a minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. input: refer to the connector details section for input connec- tor wiring. acuqor products require a single phase ac power source of 100-240v 50/60hz nominal. refer to nameplate label for input current ratings. a protective-earth connection is also required. minimum wire size of 18 awg (0.8mm 2 ) is recom- mended. both sides of the ac line are internally fused (see table for specific models). these fuses are not user replaceable. model input fuses (in both ac lines) fuses total aq0300 littelfuse 6.3a 250v 21606.3xep 2 aq0400 littelfuse 6.3a 250v 21606.3xep 2 aq0500 littelfuse 10.0a 250v 216010xep 2 output: refer to the connector details section for output con- nector wiring and signal i/o functionality. refer to nameplate label for output current ratings. main dc output (vout+, vout-) pins should use 20 awg (0.5mm 2 ) wire size. individual main output pins should not be loaded to more than 5.5 a. for currents greater than 5.5 a, multiple main output pins/wires must be used in parallel. all signal i/o pins are referenced to vout-. emc: acuqor products have been tested to the emc specifica- tions listed in the electrical characteristics section. however, end use equipment must be tested to verify emc compliance. hipot testing: acuqor products are rated for hipot testing levels of 1500 vac input to protective-earth, 500 vac output to protective-earth, and 3000 vac input to output. when perform- ing the 3000 vac input to output test, the test voltage must be balanced evenly 1500 vac input and output to protective-earth. two oppositely phased test voltage sources or a single test volt- age source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per iec/enc 60950-1.
ac input: dc output: power: grade: 85-264 v rms 12/24/36/48v semi-reg . 400 w series industrial product # aq0400iuxx series p hone 1-888-567-9596 w ww.synqor.com d oc.# 005-005052 rev. b 0 7/22/09 p age 13 technical specification part numbering system the part numbering system for synqors acuqor ac/dc power supplies follows the format shown in the table below. not all combinations make valid part numbers, please contact synqor for availability. accessories synqor offers a series of assemblies that can be ordered according to the table below. mechanical drawings for these accessories are available for download in pdf format from the synqor website. application notes a variety of application notes and technical white papers can be downloaded in pdf format from the synqor website. patents synqor holds the following u.s. patents, one or more of which apply to this product. additional patent applications may be pending or f led in the future. 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 family output power grade range output voltage (xx=standard; xt=triple) package type (correlates to output power) thermal design options aq acuqor series of ac-dc semi-regulated output power supplies 0300 : 300 w 0400 : 400 w 0500 : 500 w 0600 : 600 w (2 x 300 w) 0800 : 800 w (2 x 400 w) 0900 : 900 w (3 x 300 w) 1000 : 1000 w (2 x 500 w) 1200 : 1200 w (3 x 400 w) 1500 : 1500 w (3 x 500 w) i: industrial u: universal (85-264 v rms ) 12: 12 v 1t: 12 v / 5 & 12 v stby 24: 24 v 2t: 24 v / 5 & 12 v stby 36: 36 v 3t: 36 v / 5 & 12 v stby 48: 48 v 4t: 48 v / 5 & 12 v stby e: 1 unit (3" x 5") r : 2 units; ? at s: 2 units; stacked t : 3 units; ? at u: 3 units; stacked a: open frame c: encased industrial grade: ind: industrial part number description aq-cbl-input1c input mating cable with pre-stripped wire ends (36" long). aq-cbl-out1c output mating cable with pre-stripped wire ends (18" long). aq-cbl-out1cd same as aq-cbl-out1c with an additional 8-pin connector. aq-cbl-out2c output mating cable with connectors on both ends (18" long). aq-cbl-out2cd same as aq-cbl-out2c with an additional 8-pin connector. aq-insul1m single module bottom-side mylar insulator for open frame mounting. aq-eval-prl3 evaluation board for up to three paralleled modules. example: aq0400iu24eaind warranty synqor offers a two (2) year limited warranty. complete warranty information is listed on our website or is available upon request from synqor. information furnished by synqor is believed to be accurate and reliable. however, no responsibility is assumed by synqor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. no license is granted by implication or otherwise under any patent or patent rights of synqor. contact synqor for further information: phone : 978-849-0600 toll free : 888-567-9596 fax : 978-849-0602 e-mail : power@synqor.com web : www.synqor.com address : 155 swanson road boxborough, ma 01719 usa

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