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compact controller m [cc-m] (fixed function/continuous output type) digital controller the compact controller m (fixed function/continuous out- put type) is a single-loop process controller. receiving 1 to 5v dc signals as well as those from thermo- couples and resistance bulbs as input signals, it performs ad- vanced controls such as pid control, square root extraction, non-linear control, and feed forward control. features 1. single-loop controller with control output the controller has a single-loop control function. 2. high visibility ensured by color graphic display a color lcd is adopted for clear graphic displays such as bar graph and trend displays. 3. networking (option) communication can be carried out over our plc-link (t- link) or modbus (rs485) network. 4. backup (option) in the event of a failure of the main unit, the built-in backup operation device takes over the operation, thus preventing adverse effect on the system. 5. memory card (option) the data such as process input data and control output data can be saved in memory cards. data sheet pda1 date EDS11-161 aug. 19, 2005 functional diagram a.m sh sl r r c r.a m ml mh r-sv(pv2) r-ack(di8) p i d personal computer bar graph indicator to ot her controllers communication terminal 4 to 20ma, thermocouple/ resistance bulb conversion external input terminal external mv input (ai2) feed forward input (ai3) process value input (pv1) external mv command (di5) pv tracking (di7) : option a/d converter internal input terminal non-linear limiter m mode l mode r mode fault alarm flt lamp compensated pv signal (ao3) control output (current:mi) control output (voltage:ao2,ao5) set point transmit signal (ao4) manual mode output (m:do6) local mode output (do7) remote request (do8) fault output (flt) high alarm output (do9) low alarm output (do10) external output terminal linearize limiter filter m mode square-root extraction feed forward computation d/a converter internal output terminal deviation upper limit alarm (do4) deviation lower limit alarm (do5) rate of change upper/lower limit alarm (do3) pulse input switching (di1,di2) pulse input switching command (di9) forced m command (di10)
pda1 2 1 1 1 11 1 03276730000 013276730000 00900000 2 100 3 2 23 ? ? 1. input accuracy: ? ? ? 1. input accuracy: ?
3 ?signal judgment : no-voltage contact contact resistance; 200 or less at on, 100 k or more at off : transistor contact 1v max at on., leakage current 100 a max. at off 3. output signals performance under reference condition (23 2?c, 55 10%rh, 100 v to 240 v ac, 50/60hz power supply frequency or 24 v dc power supply voltage, free from vibration and the effect of external noise) 3-1 analog output signal (1) control output ?number of outputs :1 ?output signal :4 to 20 ma dc ?output accuracy : 0.2% fs ?load resistance : 600 or less ?output accuracy guarantee range :2 to 22 ma dc ?influence by ambient temperature : 0.2% fs/10?c or less ?influence by power supply fluctuation : 0.2% fs or less ?isolation : non-isolated from internal circuit (2) auxiliary analog output ?number of outputs: :4 (points used) ? types of signal : selectable among 0 to 5 v dc, 1 to 5 v dc and 0 to 10 v dc initial set before delivery: 1 to 5 v dc ?output accuracy : 0.1% fs ?load resistance : 15 k or more ?output guarantee range :1 to 5 vdc : ?2.5% to 112.5% :0 to 5 vdc : 0% to 112.5% :0 to 10vdc : 0% to 105% ?influence by power supply fluctuation : 0.1% fs or less ?solation : non-isolated from internal circuit 3-2 digital output signal ?number of outputs :8 (points used) ?electrical specifications : transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?output rating : 30 v dc, 100 ma max. (resistive load) 3-3 fault output signal (terminal symbol flt) ?number of outputs :1 output ?electrical specifications : transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?output rating : 30 v dc, 100 ma max. (resistive load) 4. display ?display unit : 16 colors graphic liquid crystal display, with cfl back light and contrast adjust function. ?contents of display : menu : loop panel (1 loops) bar graph display, digital display, etc. : tuning screen : trend screen : alarm and alarm historical screen : analog input/output and digital input/ output indication screen : parameter setting screen 5. setting and operation (1) set point setting method ?setting key : up key/down key ?setting speed :a bout 40 s/fs ?setting resolution : 0.05% fs/each key press (2) control output operation method ?operation key : up key, down key and high-speed key ?operation speed : about 40 s/fs (usual), about 8 s/fs (high speed) (3) operation mode ?kinds of operation mode :c (or r), a, m and hm [ not e] c : cascade mode (operation according to remote set point) r : remote mode (operation according to remote set point) a : auto mode (operation according to the local set point) m :m anual mode (control output to be manually operated by operator) hm : hard manual mode (the mode in which operation is performed with a backup operating device) [remark] c and r have different nameplates, while operation is the same. ?setting method : selectable from the followings by specifieing the code symbols. c - a - m a - m r - a - m ?changeover : balance bumpless changeover from auto to remote and from auto to cascade balanceless bumpless in other changeover [note] balance bumpless changeover is a method where each setting value needs to be balanced by operator himself at the time of changeover. balanceless bumpless changeover is a method where each setting value is automatically bal- anced by the controller at the time of changeover.
pda1 4 (4) security ?method : setting of a password ?password : settable in 4 numerals (within 0000 to ffff) initial set before delivery: 0000 ?contents of security : inhibition of parameter setting (5) other setting items ?tag name : settable in up to 8 characters usable characters; alphabes, numerals, symboles such as +, ?, * ,etc. 6. power supply ?voltage rating : 100 v to 240 v ac/24 v dc [according to code symbols] ?allowable range : 85 v to 264 v ac/20 v to 30 v dc [ac- cording to code symbols] ?frequency : 47 to 63 hz ?power consumption : 60 va or less (100 v to 240 v ac) : 30 w or less (24 v dc) [according to code symbols] power supply output voltage (terminal symbol vp and pc) : 20v to 30v dc,max. 40ma 7. general performance and characteristics ?insulation resistance : 500 v dc, 50 m or more. ?dielectric strength : 2,000 v ac for 1 minute between power terminal and ground terminal in case of 100 v to 240 v ac power supply : 500 v ac for 1 minute between power terminal and ground terminal in case of 24 v dc power supply. : 500 v ac for 1 minute between signal communication terminals and ground terminal ?rush current : 60 a or less. (100 v ac to 240 v ac power supply) ?clock : set and display year, month, day, hour, minute, second accuracy : 100 ppm (deviation per month: about 4 min) except of time lag shorter than 1 s / power on / off ac- tion. ?memory backup :p rotection by lithium battery. (expected battery life is about 2 years under room temperature) parameter and program are stored non- volatile memory. 8. operating and storage conditions ?location : indoor ?operating temperature :0 to 50?c :0 to 40 c in case of multiple mounting ( temperature change rate : max. 10?c / h ) ?transport and storage temperature : -20 to 70?c ( temprature change rate : max. 20?c / h ) ?operating humidity :5 to 90% rh, condensation unallowable ?transport and storage humidity :5 to 95% rh, condensation unallowable ?operating continuous vibration : 4.9 m/s 2 or less ?transport and storage shock : fall of 60cm max. in packed status 9. power failure and restart function ?permissible duration of momentary power failure : 20 ms at 90v ac (100 v to 240 v ac only) in the case of 24v dc, it is recom- mended to avoid power failure problem that system power supply unit with per- missible duration of momentary power failure of 20ms or more (pxj, for ex- ample) is used. ?behavior at power failure detection :c ontrol stops at detection of power fail- ure. ?power recovery mode : selectable initial start and continuous start 10. self-diagnosis ?control and computation circuit failure :m onitoring with watchdog timer ?input signal failure : voltage/current input monitoring of range over : thermocouple and resistance bulb monitoring of disconnection ?behavior at failure : flt is indicated, flt lamp lights, flt output signal turns on, control stops and control output is held. 11. structure ?enclosure : plastic (material: pc-abs) ?finish color : front frame and enclosure both gray ?flame resistance :u l94v-0 ?protection : front face; ip54 (display unit and operation key) ?external dimensions (w x h x d) screw terminal type : 72 x 144 x 272mm compression terminal type : 72 x 144 x 280mm ?mass : 1.9 kg or less ?mounting method : flush on indoor panel vertical mounting as standard tilted mounting allowed within back- ward angle 0 to 45 . 90 to 45 for panel cutout dimension, refer to panel cutout dimensions ?external terminal : screw terminal type (m3.5) or com- pression terminal type (by the code symbols)
5 12. backup function (option) ?method : with backup operation unit ?number of control outputs :1 output ?output signal : dc4 to 20ma ?indicator : 21-segment led ?operation key : control output up, control output down, ?operation resolution :5% ?backup changeover : changeover has been made by the hm (hard manual) switch. however, changeover cannot be made when the backup operation unit is faulty. : balanceless and bumpless switching to the hm mode 13. communications (option) 13-1 modbus(r) protocol interface (option) communication mode: host communications communication protocol: modbus(r) protocol physical specifications: eia rs485 communication mode: two-wire, half-duplex, start- stop synchronous mode connection mode: multi-drop connection communication speed: selectable from 2.4, 4.8, 9.6, 19.2, and 38.4 kbps. default setting: 19.2 kbps communication distance: total extension; 500 m data length: fixed to 8 bits parity: selectable from odd, even, or none. ? top bit: selectable from 1 or 2. insulation: insulated from internal circuit end of line resistor: 100 (option) communication item: parameter, measured value rs232/rs485 converter (recommended item) type: k3sc-10 (insulated type by omron) 13-2 t-link interface (option) communication behavier : master master communication : connecting to cpu capsule : i/o transmission ; 8-word outputs slave communication : none common item : wiring system ; multi-drop : communication speed ; 500kbps : communication distance; max. 500m in total : isolation ; not isolated from internal cir- cuit : terminator ; 100 (optional item) 14. memory card interface (option) ?specification : compact flash (based on cfa) ?compatible memory card :5 v flash memory card capacity 4, 20 and 32 mb ?application : process data logging (3 points) ?saving period : 1s min. ?data storage capacity memory card capacity data storge 4mb about 180 thousand data 20mb about 900 thousand data 32mb about 1.35 million data [remark] values of 4 points are recorded si- multaneously by one data. [ not e] the data of max. 16 points (4 screens) can be storaged at stor- age time as 1 s. ?format method : dependent on this controller ?data readout : readout by pc using pcmcia card slot ?recommended memory card :m ade by sandisk corporation sandisk compact flash memory card is standardized and on the market. models ; sdcfb-4-101-00 (4mb) sdcfb-20-101-00 (20mb) sdcfb-32-101-00 (32mb) 15. standards under conformity (1) general safety :i ec 1010-1 (1990) en 61010-1 (1993) (2) emc : emission en 50081-2 (1994) immunity en 50082-2 (1995)
pda1 6 table 1 list of thermocouple and resistance bulb measurable range thermocouple j 01 00 0.0~400.0 j0 1 0.0~800.0 k0 2 0.0~400.0 k0 3 0.0~800.0 k0 4 0.0~1200.0 r0 5 0.0~1600.0 b0 6 0.0~1800.0 t07- 200.0 ~ 200.0 t08- 150.0 ~ 400.0 e0 9 0.0~800.0 e10- 200.0 ~ 800.0 s 11 0.0~1600.0 n1 2 0.0~1300.0 u13- 200.0 ~ 400.0 wre5-26 14 0.0~2300.0 pl 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
7 code symbols da 2 p0 1 -- controller function <4th digit code> with fixed function 1 12345678 910111213 1415 number of control loops <5th digit code> 1 loop (1 control output) 1 input signal <7th digit code> 1 to 5 v dc note 1 thermocouple note 2 resistance bulb pt100 : 1 note 2 resistance bulb jpt100 : 1 note 2 a c d e external terminal <6th digit code> m3.5 screw terminal compression terminal 1 2 backup operation unit <11th digit code> without for 1 control output, 100 to 240 v ac for 1 control output, 24 v dc y a d communicatioin / memory card interface <12th digit code> (slave communication) (master communication) (memory card interface) note3 note4 without without without without without with modbus without without modbus without with t-link without without t-link without with y m c u a s instruction manual <13th digit code> without instruction manual on cd-rom (in japanese and english) note 5 y c power supply voltage <9th digit code> 100v to 240v ac (usable range 85v to 264v ac) 50 / 60hz 24v dc (usable range 20 to 30v dc) note 1) for current input, a shunt resistor is used for conversion into voltage. shunt resistor is optional item. note 2) thermocouple and resistance bulb input are opitons. allowable up to 1 point. note 3) communication cable and terminator are optional items. note 4) recommended maker: sandisk corporation. note 5) this instruction manual is recorded in pdf format file. to read this manual, adobe acrobat reader is required. setup program of acrobat reader is also recorded on this cd-rom. a b operation mode <10th digit code> cascade-auto-manual changeable type auto-manual changeable type remote-auto-manual changeable type c a r description
pda1 8 outline diagram (unit : mm) screw terminal type panel terminal cover cover bracket mounting bracket panel thickness 8 mm or less 20 144 72 280 21.6 137.5 100min. 67.5 note) the distance between other instruments and low end of pda shall be more than 100mm. note) the distance between other instruments and low end of pda shall be more than 100mm. 144 72 272 134 21.6 137.5 100min. 20 panel terminal cover cover bracket mounting bracket panel thickness 8 mm or less 67.5 compression terminal type
9 mounting bracket for mounting one unit for mounting multiple ??units 68 +0.7 0 138 +1 0 250 or more (72.2n-4) +1 0 138 +1 0 250 or more number of n 2 n ; q'ty panel cutout dimensions 50 205 160 16
pda1 10 external connection diagram screw terminal type ????m3.5 screw terminal section 51 52 53 54 55 56 57 58 59 60 61 62 63 64 ao1 ao2 ao3 ao4 ao5 sc sc sc mod+ mod- vst pc pcd g n/- rcj b b a 71 72 73 74 75 76 77 78 79 80 81 82 83 ai1 ai2 ai3 ai4 ai5 sc vp mi+1 mi-1 mi+2 mi-2 vpd l/+ 11 12 13 14 15 16 i+1 i-1 io1 i+2 i-2 io2 31 32 33 34 35 36 37 flt do1 note) note) note) note) note) note) note) note) note) note) note) note) note) note) note) di1 di2 vst2 t1 t2 pcd vpd ? (+) (-) (com) 24v 23 24 25 26 27 28 29 30 31 32 33 34 do1 do2 do3 do4 do5 do6 vpd do7 do8 do9 do10 pcd 1 2 3 4 5 6 7 8 9 10 11 12 mi+3 mi-3 mi+4 mi-4 ao1 ao2 sc ai1 ai2 ai3 ai4 pcd pcd 13 14 15 16 17 18 19 20 21 22 di1 di2 di3 di4 di5 di10 di6 di7 di8 di9 process value input voltage input voltage input resistance bulb input thermocouple input manipulated output 1 24v external supply (+) voltage input grounding instrument power supply 100 to 240v ac or instrument power supply 24v dc 24v supply for dio 24v external supply (-) external setting input note) screw terminal no. 16, 32, 35, 36, 37, 51, 71, 74, 75, 79, 80 multiple connector terminal no. 1, 2, 3, 4 not usable (connection not allowed) rs485 communication (modbus) or t-link host communication (same as screw no. 32) (same as screw no. 33) (same as screw no. 51) (same as screw no. 52) (same as screw no.71) (same as screw no. 72) (same as screw no. 74) (same as screw no. 73) (same as screw no. 56,57,76) (same as screw no. 62) (same as screw no. 34) (same as screw no. 62) (same as screw no. 82)
11 external connection diagram compression terminal type v oltage input 24 v external supply 24 v supply for dio process value input v oltage input resistance bulb input thermo- couple input manipulated output 1 instrument power supply 100 to 240vac or instrument power supply 24vdc 43 44 45 46 47 48 49 50 51 52 53 54 55 56 mi+1 mi-1 ao1 sc ao2 ao3 sc ao4 flt do1 do2 do3 do4 57 58 59 60 61 62 63 64 65 66 67 do5 di1 dio-com di2 di3 dio-com di4 di5 i+1 io1 rcj1 rcj vpd vpd pcd i-1 22 23 24 25 26 27 28 29 30 31 32 33 34 35 mi+2 mi-2 mi+3 mi-3 mi+4 mi-4 do6 do7 do8 dio-com di6 di7 dio-com 36 37 38 39 40 41 42 di8 opt+ opt- com i+2 io2 rcj2 i-2 pcd 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ai1 sc ai2 ai3 sc ai4 ai5 sc ai6 sc vp pc di9 15 16 17 18 19 20 21 di10 do9 do10 mod+ mod- com vpd pcd pcd (+) (-) (+) (-) (com) l/+ n/- g ? + - vpd pcd a b b note) note) note) note) note) note) note) note) note) note) note) note) note) note) note) note) note) note) note) note) note) grounding the area enclosed with a dotted line is the circuit within the main unit. external setting input rs485 communication (modbus) or t-link host communication note) compression terminal no. 1, 6, 7, 9, 22, 23, 24, 25, 26, 27, 32, 36, 37, 38, 40, 41, 45, 52, 53, 60, 62 not usable (connection not allowed)
pda1 [note] windows is the registered trade mark of microsoft corporation. [note] modbus is a registered trademark of schneider electric limited. [note] compact flash is the registered trade mark of sandisk corporation. [note] pentium is the registered trade mark of lntel corporation. [note] adobe and acrobat are trademarks of adobe systems incorporated. information in this catalog is subject to change without notice. printed in japan head office 6-17, sanbancho, chiyoda-ku, tokyo 102-0075, japan http://www.fesys.co.jp/eng instrumentation div. international sales dept. no.1, fuji-machi, hino-city, tokyo, 191-8502 japan phone: 81-42-585-6201, 6202 fax: 81-42-585-6187 http://www.fic-net.jp/eng caution on safety *before using this product, be sure to read its instruction manual in advance.

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