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infrared gas analyzer for stack gas this analyzer consists of an infrared gas analyzer, an o 2 sen- sor and a gas sampling device. it is used for simultaneous and continuous measurement of the no x , so 2 , co, co 2 and o 2 components in the ue gas of various boilers, garbage incinerators, etc. for co and o 2 measurement speci cations, the function for coping with the japanese regulation on dioxin emission is incorporated. features 1. gas concentrations of 5 components is measurable simul- taneously and continuously nox, so 2 , co and co 2 gas concentration measurements are integrated by infrared method, to which a zirconia or magnetic type o 2 sensor is added for o 2 measurement. therefore, the gas concentrations of 5 components are simultaneously and continuously measurable. 2. the use of highly sensitive and reliable mass ow detec- tor allows the range ratio of up to 1:25 with the standard 2 range. 3. maintenance can be performed from the front side, thus saving the installation space. unitized structure of the analyzing block and gas sampling module enables better maintenance. 4.provided with abundant functions including o 2 correc- tion output, average value output, automatic calibration, co peak count alarm, automatic range changeover, and alarms. 5.n 2 o and ch 4 can also be measured as an optional feature. having warming effect 300 times as high as that of co 2 , n 2 o is the greenhouse gas most controversial now. specifications 1. standard speci cations ?measuring system : nox, so 2 , co and co 2 ; ndir type infra- red o 2 ; zirconia type, magnetic type ?measurable component and min./max. measurement range : no x ; 0 to 50ppm/0 to 5000ppm so 2 ; 0 to 50ppm/0 to 5000ppm co ; 0 to 50ppm/0 to 5000ppm co 2 ; 0 to 10%/0 to 20% o 2 ; 0 to 10%/0 to 25% n 2 o and ch 4 can be measured as an optional feature. ?number of measurement ranges : 2 maximum range ratio: 1:25 (refer to code symbols.) ?warm-up time : within 4 hours after power-on ?analog output signals : simultaneous output of signals of 4 to 20 ma dc each (non-isolated or isolated depending on customers code selec- tion) five instantaneous value outputs (no x , so 2 , co, co 2 and o 2 ) ? three instantaneous values (no x , so 2 , co) after o 2 correction when provided with o 2 sensor ? three average values (no x , so 2 , co) af- ter o 2 correction when provided with o 2 sensor ? allowable load resistance : 550 or less (750 or less for isolated output) ?contact output: (1) each 1a contact (contact capacity 250 v ac, 2 a or 30 v dc, 3 a) for: ? range identi cation of each component (close/1st range) , analyzing block error, calibration error, auto calibration status, maintenance status,and co peak count alarm (2) each 1c contact (contact capacity 250v ac, 1 a or 30 v dc, 1 a) for: ? concentration alarm for each compo- nents instantaneous value (h, l, hl settable), analyzing block power off data sheet zsu-5 EDS3-138B jun. 30, 2011 date
2 zsu-5 ?contact input : non-voltage contact (1.5 sec or longer) ? auto calibration start, average value resetting non-voltage contact (status holded) ? range changeover (1st range when contact closes), output hold, remote pump off (off when contact closes) ?indication : lcd with back light for indicating: ? instantaneous values (no x , so 2 , co, co 2 and o 2 ) ? o 2 corrected instantaneous values (no x , so 2 , co) after o 2 correction when provided with o 2 sensor ? o 2 corrected average values (no x , so 2 , co) after o 2 correction when provided with o 2 sensor ? o 2 average value when provided with o 2 sensor ? peak count value (when provided with co, o 2 analyzer) ? parameter assignment ?fluorescent lamp in cubicle : standard equipment ?recorder (option) : paperless recorder (fuji electrics type phr) mounted ?gas extractor : electrical heating type ( lter built in) ? wire mesh lter : 40? mesh of sus 316 stainless steel ? flange : jis 5k 65aff ? mass: approx. 9 kg (excluding gas sam- pling pipe) ? power supply voltage: 100 v ac, 50/60 hz ? power consumption: approx 100 va ? sampling pipe: refer to code symbols for materials and length of the pipe. sus 316 (length 300, 400, 600, 800, 1000 mm),or titanium (length 600, 800, 1000 mm),or sic (length 700, 900 mm) * sus 316 is used for 800? or lower. * titanium is used for 1000? or lower. * sic is used for 1300? or lower. ?sample inlet tube : ? 10 / ? 8 te on tube or heating tube (max. 30 m) *the heating tube needs to be speci ed in the following cases. (1) ambient temperature -5? or lower (2) so 2 of 50 or 100 ppm (3) tube length 10 m or longer in so 2 measurement (power supply voltage: 100 v ac, 50/60 hz, power consumption: 36 va/m) ?rated operating conditions : ? ambient temperature: -5 to 40? (de- pending on customers code selection) ? ambient humidity: 90% rh or less ? power supply voltage: 100, 110, 115, 200 or 230 v ac ?5% (fluorescent lamp: 10%) (depending on customers code selec- tion) ? frequency: 50 or 60 hz ?.5 hz ? power consumption: max. 600 va (excluding gas extractor and heating tube) ?storage condition: ? ambient temperature; -20 to 60? (water within the drain pot should be drained before storage.) ? ambient humidity; 95%rh or lower ?dry air : (required for a oil/coal boiler or when the rst range of the so 2 meter for gas dryer purging is 500 ppm or higher.) dew point; -20? dp or lower pressure; 100 kpa to 400 kpa dust and mist; none ?external dimensions (h x w x d) : indoor type; 1710 x 800 x 615 mm outdoor type; 1780 x 815 x 700 mm ?mass : approx. 300 kg (excluding standard gas) ?cubicle nish color : munsell 5y7/1 semi-gloss ?cubicle structure : indoor or outdoor installation, of self- standing type, single-swing front door, plate thickness 2.3 mm standard (both cubicle and door) ?other : six standard gas cylinders (3.4 l) accommodatable note: fluctuation in the operation period of 4 hours from the end of warm- up time is within ?%fs. ?measurement law type approval no.: san991-1 (nox analyzer) sas992-1 (so 2 analyzer) sac992-1 (co analyzer) se981 (zirconia o 2 sensor) sf011 (magnetic o 2 sensor)
3 2. standard functions function description o 2 correction auto calibration ?conversion of measured no x , so 2 and co gas concentrations into values at standard o 2 concentration ?the result of conversion is indicated and output in a signal of 4 to 20 ma dc. ?the gas analyzer is automatically calibrated. ?auto calibration cycle settable range: 1 to 99 hours (1-hour step) or 1 to 40 days (1-day step) ?auto calibration gas injection time settable range: 60 to 599 seconds (in 1-sec step) ?auto/manual calibration error contact output: provided when calibration quantity exceeds 50% of full scale. ?contact output during auto calibration and maintenance: provided during calibration gas flow and replacement. also provided during maintenance. ?auto calibration remote start contact input: calibration starts at opening after short-circuit for 1.5 sec or longer. ?standard gas consumption: approx. 1 year with 3.4l cylinder in a calibration cycle of 7 days average value after o 2 correction, o 2 average value remote output hold ?no x , so 2 and co values are averaged after o 2 correction, and the result is indicated and output in 4 to 20 ma dc. ? averaging time is settable by key operation at the front of analyzing block. settable range: 1 to 59 minutes or 1 to 4 hours (factory-set at 1 hour) ?the output signal values are collectively held according to external contact input. ?output is held during short-circuit. automatic range changeover ?automatically changed from low range to high range, and from high range to low range. low m high: changed at 90% point of the low range high m low: changed at 80% point of the high range average value resetting input ?output and indication of average value after o 2 conversion are reset according to external contact input. ?output and indication are reset at short-circuit for 1.5 sec or longer. remote range changeover input ?low or high range is selectable for each sample component via external contact input. ?high range is selected for open-circuit, and low range for short-circuit. range identification contact output ? identification between low and high ranges is output through a contact. ?when the contact is closed, low range is selected. temperature input signal ?k thermocouple input x 2 (for recorder available at option) analyzing block error contact output ?contact output is provided when the analyzing block is abnormal. co instantaneous value peak count alarm contact output ?alarm is issued and indicated when co instantaneous value has exceeded the set limit by the set number of times. settable number of times: 1 to 99, alarm settable range: 10 to 1000 ppm (5 ppm step) ?the number of overshootings per hour is indicated. concentration alarm contact output ?instantaneous value alarm is settable for each sample component. high, low, high or low is settable (by keys at the front of analyzing block). ?contact output hysteresis is also settable. ?contact is 1c type. calculating equation : c = 21-o s cs (21-o n ) c : sample gas concentration after o 2 correction c s : measured concentration of sample gas o s : measured o 2 concentration o n : standard o 2 concentration (4% for petroleum fuel, 5% for gas fuel, 6% for coal fuel, 12% for garbage incinerator) setting range: 0 to 19%
4 zsu-5 3. performance ?repeatability : ?.5% of full scale ?zero drift : ?.0% of full scale or lower/week (?.0% of full scale/week when the range is less than 200 ppm) max.?.0% of full scale/month on o 2 sensor ?span drift : max. ?.0% of full scale/week max. ?.0% of full scale/month on o 2 sensor ?linearity : max. ?.0% of full scale ? response time : for 90% indication (after extracting sample gas through the inlet) no x : 120 sec or shorter so 2 : 240 sec or shorter co : 120 sec or shorter co 2 : 120 sec or shorter o 2 : 120 sec or shorter ?sample gas ow rate : approx. 2l/min 4. standard requirements for sample gas ?temperature : standard : 60 to 800? non standard : 1000? (titanuim probe) 1300? (sic probe) ?dust : 100 mg/nm 3 or less ?pressure : - 3k to +3kpa ?components : so 2 500 ppm or less no x 1000 ppm or less co 2 0 to 15% co 2000 ppm or less o 2 1 to 21% hcl 100 ppm or less the remaining n 2 , h 2 o 5. installation requirements (1) selection of a place which does not receive direct sun- light or radiation from hot substances if such a place cannot be found, a roof or cover should be prepared for protection. (2) avoidance of a place under heavy vibration (3) selection of a place where atmospheric air is clean scope of delivery ? gas analyzer system ? speci ed external drain separator/drain pot ? speci ed gas extractor/probe set ? speci ed gas inlet tube set ? standard accessories items to be prepared separately 1. standard gas and pressure regulator (refor to zsy of code symbols) 2. recorder (when necessary) type phr 3. individual inspection of measurement method 4. 1-year spare (refor to zbn of code symbols) 5. waterproof gland for outdoor wiring port (a25a), order no.: 8641625 6. anchor bolt
5 code symbols measuring gas component <4th digit> no x so 2 co no x ,so 2 no x ,co no x ,so 2 ,co no x ,so 2 ,co,co 2 isolated output of analog instantaneous value <16th digit> (measured component) (isolation output) each component without no x isolated so 2 isolated co isolated no x ,so 2 isolated no x ,co isolated no x ,so 2 ,co isolated no x ,so 2 ,co,co 2 isolated no x ,o 2 isolated so 2 ,o 2 isolated co,o 2 isolated no x ,so 2 ,o 2 isolated no x ,co,o 2 isolated no x ,so 2 ,co,o 2 isolated no x ,so 2 ,co,co 2 ,o 2 isolated (note 1) isolated output of average value after o 2 correction <18th digit> (measured component) (isolation output) each component without no x isolated so 2 isolated co isolated no x ,so 2 isolated no x ,co isolated so 2 ,co isolated no x ,so 2 ,co isolated (note 1) o 2 correction value isolation output <17th digit> (measured component) (isolation output) each component without no x isolated so 2 isolated co isolated no x ,so 2 isolated no x ,co isolated so 2 ,co isolated no x ,so 2 ,co isolated (note 1) p a b f h l m 0 4 5 6 c d e f g 0 1 2 y a b c d e f g h j k l m n p 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 y m m n y n y y 14 17 1 8 19 15 16 20 5 su z -- 1234567 8 10 11 12 913 description o 2 sensor without zirconia zirconia zirconia zirconia magnetic magnetic magnetic magnetic o 2 correction value <5th digit> without 4% (oil fuel) 5% (gas fuel) 6% (coal fuel) 12% (refuse incinerator) 4% (oil fuel) 5% (gas fuel) 6% (coal fuel) 12% (refuse incinerator) no x measuring range <6th and 7th digit> select your code in the table at left. so 2 measuring range <9th and 10th digit> select your code in the table at left. co measuring range <11th and 12th digit> select your code in the table at left. o 2 measuring range <13th codes> without 10/ 25% 25% co 2 measuring range <14th and 15th digit> without 10%/ 20% 10%/ without 20%/ without (sample gas pressure) (external drain separator) <19th digit> ? to +5kpa without ? to +3kpa without ? to +1kpa without ? to +5kpa with (note3) ? to +3kpa with (note3) ? to +1kpa with (note3) cubicle structure <20th digit> indoor structure outdoor structure measuring range list measuring range without 50/100 50/200 50/250 50/500 50/1000 50/without 100/200 100/250 100/500 100/1000 100/2000 100/without 200/500 200/1000 200/2000 200/5000 200/without 250/500 250/1000 250/2000 250/5000 250/without 500/1000 500/2000 500/5000 500/without 1000/2000 1000/5000 1000/without 2000/5000 2000/without 5000/without code yy ab ac ad ae af ay bc bd be bf bg by ce cf cg ch cy de df dg dh dy ef eg eh ey fg fh fy gh gy hy unit: ppm note 1) only when ?ithout?is selected for all of the 16 to 1 8th digits, non-isolated output is allowed. combination of isolated and non-isolated outputs is not allowed.
6 zsu-5 recording contents no x instantaneous value average value o 2 correction so 2 instantaneous value average value o 2 correction co instantaneous value average value o 2 correction o 2 instaneous value combustion temperature dust collection chamber temperature code 1 code 2 code 3 code 4 code 5 code 6 a b e f 0 1 2 3 4 5 6 z a b c d e f g h j k a b c d y a b c d e f g h j k l m recorder <24th digit> recorder (type phr) available at option without with (6-point recording: recording contents 1) (note 2) with (6-point recording: recording contents 2) (note 2) with (6-point recording: recording contents 3) (note 2) with (6-point recording: recording contents 4) (note 2) with (6-point recording: recording contents 5) (note 2) with (6-point recording: recording contents 6) (note 2) with (other recording contents) (note 2) -- 23 24 25 26 - 14 17 1 8 19 15 16 20 5e su z -- 1234567 8 10 11 12 913 2122 description instrument nameplate standard standard standard standard tag plate without with without with display screen instruction manual <23th digit> japanese japanese english english application <26th digit> standard type, refuse, industrial waste incineration, etc. gas boiler sludge incineration oil/coal boiler offical certificate (japanese regulation) <27th digit> without no x so 2 co no x , so 2 no x , co no x , so 2 , co no x , o 2 so 2 , o 2 co, o 2 no x , so 2 , o 2 no x , co, o 2 no x , so 2 , co, o 2 power supply <25th digit> 100v ac 50hz 100v ac 60hz 110v ac 50hz 110v ac 60hz 115v ac 50hz 115v ac 60hz 200v ac 50hz 200v ac 60hz 230v ac 50hz 230v ac 60hz a c d 2 3 ambient temperature <22th digit> standard ( - 5 to 40?) for cold climate ( - 10 to 40?) pipe and cable inlets <21th digit> (piping port) top left top left top left (cabling port) top left top left top left (piping port for external installation of gas cylinder) without with 3 inlets on lower left side with 6 inlets on lower left side 1 2 3 28 29 30 31 27 (zero gas) <28th digit> instrumentation air air standard gas (note 4) order standard gas (type zsy) separately. note 2) the contents to be recorded with a 6-point recorder are assigned and connected as specified in the above table for its delivery. recorder type phr * if other contents are desired, customer must specify them separately. note 3) specify this code when the downward inclination of the sample inlet tube from the gas extraction point to the analyzer gas inlet is less than 15?or when moisture content of the sample gas is higher than 30%. note 4) specify code 3 when measure act and/or co 2 meter is selected.
7 -- 23 24 25 26 - 14 17 1 8 19 15 16 20 5e su z -- 12345678 10 11 12 913 2122 description y 1 a b c e g h j k p q r d f y a b c d e f g h j k l m 28 29 30 31 27 gas extractor without with with with with with with with with with with with with with with tube material without without sus316 sus316 sus316 sus316 sus316 sus316 sus316 sus316 titanium titanium titanium sic sic tube length without without 300mm 400mm 600mm 8 00mm 1000mm 1200 mm 1500 mm 2000 mm 600mm 8 00mm 1000mm 700mm 900mm extraction point temperature <29th digit> 8 00? or lower 8 00? or lower 8 00? or lower 8 00? or lower 8 00? or lower 8 00? or lower 8 00? or lower 8 00? or lower 1000? or lower 1000? or lower 1000? or lower 1300? or lower 1300? or lower kind of sample inlet tube without i 10 / i8 mm teflon tube i 10 / i8 mm teflon tube i 10 / i8 mm teflon tube i 10 / i8 mm teflon tube i 10 / i8 mm teflon tube i 10 / i8 mm teflon tube i 10 / i8 mm teflon tube heating tube heating tube heating tube heating tube heating tube length <30th digit> without 5m 10m 15m 20m 25m 30m 50m 10m 15m 20m 25m 30m z non-standard specifications <31th digit> other non-standard specifications
8 zsu-5 5-component gas sampling system diagram 1 (standard type with so 2 rst range of less than 500ppm) functions of individual components (1) gas extractor: gas extraction, with heating type stainless steel lter having a stan- dard diameter of 40? (2) gas conditioner: removes drain, mist and dust, and monitors the gas pressure. (3) gas aspirator: aspirates sample gas (flow rate of sample gas: approx. 2l/min) (4) electronic gas cooler: dries the moisture in the sample gas. (5) solenoid valve: used for introducing calibration gas. (6) membrane lter: ptfe lter, glass ber lter used to eliminate ne dust particles and permit monitoring of dust adhering condition on the gas analyzer. (7) flow checker: monitors the sample gas ow rate (it can be controlled by the separate needle valve.) (8) standard gas: reference gas used for calibrating zero and span of the analyzer. up to 6 gases (zero gas air, span gas nox, so 2 , co, co 2 and o 2 ) can be used. (9) o 2 sensor: used for measuring the oxygen con- centration (0 to 25%) in sample gas. (10) atmospheric air solenoid valve: can be built in for using the atmo- spheric air instead of standard air. (11) switching box: 7 power on-off switches of the fol- lowing equipments are built in. ?gas extractor ?gas aspirator ?fluorescent lamp and service outlet (max. 2a) ?sampling module ?o 2 sensor heater for the gas conditioner ?ventilator (12) converter: added to nox analyzer. a special catalyst material for ef- cient conversion of no 2 gas to no is used. (13) pressure control valve: pressure adjustor to keep the sample gas pressure at a xed level. (14) gas dryer: semi-permeable membrane type dehumidi er to dry the moisture in the sample gas to dew point -15? or less. (15) mist catcher: removes sulfate mist in the sample gas. replaced every 4 months when so 3 concentration value is 30ppm. added when so 2 value is more than 0 to 500ppm or when oil/coal boiler is used. (1) gas extractor sample gas inlet 15 or more air inlet *1 (10) atmospheric air solenoid valve *1 needle valve (3) gas aspirator atmospheric air (2) gas conditioner drain filter regulator 30kpa instrumentation air inlet exhaust zero no so 2 co no /n 2 air so 2 /n 2 co 2 o 2 co 2 /n 2 o 2 /n 2 (air) co /n 2 infrared gas analyzer co,co 2 infrared gas analyzer no x ,s o 2 (9) zirconia type o 2 analyzer (12) no 2 /no converter (6) membrane filter (7) flow checker sampling module 30kpa 0.5l/min (4) electronic gas cooler (8) standard gas 2-way solenoid valve (5) solenoid valve pressure ragulator
9 5-component gas sampling system diagram 2 (gas boiler or sludge incineration with so 2 rst range of less than 500ppm) (1) gas extractor 15 or more sample gas inlet air inlet *1 (10) atmospheric air solenoid valve *1 (2) gas conditioner drain *2 filter regulator 30kpa instrumentation air inlet exhaust zero no so 2 co o 2 co 2 no /n 2 air so 2 /n 2 co /n 2 co 2 /n 2 o 2 /n 2 (air) pressure ragulator infrared gas analyzer co,co 2 infrared gas analyzer no x ,co 2 (12) no 2 /no converter (6) membrane filter (7) flow checker sampling module 30kpa 0.5l/min (4) electronic gas cooler (8) standard gas 2-way solenoid valve 50kpa 0.5l/min (14) gas dryer (13) pressure control valve (9) zirconia type o 2 analyzer *2 (3) gas aspirator atmospheric air (5) solenoid valve sampling module (1) gas extractor 15 or more sample gas inlet air inlet 1 (10) atmospheric air solenoid valve 1 (2) gas conditioner drain filter regulator 30kpa instrumentation air inlet exhaust zero no so 2 co o 2 co 2 no /n 2 air so 2 /n 2 co /n 2 co 2 /n 2 o 2 /n 2 (air) infrared gas analyzer co,co 2 infrared gas analyzer no x ,co 2 (12) no 2 /no converter (6) membrane filter (7) flow checker 30kpa 0.5l/min (4) electronic gas cooler (8) standard gas 2-way solenoid valve 50kpa 0.5l/min
(bteszfs
1sfttvsf dpouspmwbmwf (9) zirconia type o 2 analyzer 2 (3) gas aspirator (15) mist catcher re2 'mpx nfufs 1l/min (5) solenoid valve pressure ragulator atmospheric air 5-component gas sampling system diagram 3 (so 2 rst range of 500ppm or higher or oil/coal boiler)
10 zsu-5 external terminal connection diagram 1 power supply tb1 m4 screw power supply to gas extractor grounding for internal devices power supply to heating tube temperature input 1 (option) temperature input 2 (option) 2 3 4 5 6 7 8 9 10 11 12 ground terminal (left side) + - + - note) no; normal open contact, nc; normal close contact tb1 tb2 tn3 tn4 tn5 tn1 tn2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 12 23 24 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 external terminal block diagram (upper side of main unit) 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 tb2 (option) when provided with a recorder + non-isolation output (option) 13 14 15 16 17 18 19 20 21 22 + - + - + - + - + - + - 1 ch1 output (ao) m3.5 screw ch3 output (ao) ch4 output (ao) ch5 output (ao) ch6 output (ao) 2 3 4 5 6 7 8 9 10 11 12 23 24 ch2 output (ao) ch7 output (ao) ch9 output (ao) ch10 output (ao) ch11 output (ao) for internal conection ch8 output (ao) - + - + - + - + - + - + tn1 11 12 13 14 15 16 17 18 19 20 + - + - + - + - + - 1 ch5 output (ao) m3.5 screw ch3 output (ao) ch2 output (ao) ch1 output (ao) 2 3 4 5 6 7 8 9 10 ch4 output (ao) ch10 output (ao) ch8 output (ao) ch7 output (ao) ch6 output (ao) ch9 output (ao) - + - + - + - + - + tn3 ch5 range identification signal (do) ch1 range identification signal (do) ch2 range identification signal (do) ch3 range identification signal (do) ch4 range identification signal (do) 11 12 13 14 15 16 17 18 19 20 1 m3.5 screw remote hold (di) average value reset (di) auto calibration remote start (di) 2 3 4 5 6 7 8 9 10 pump on/off (di) tn5 analyzing block power interruption (do) 11 12 13 14 15 16 17 18 19 20 no com nc nc com no nc com no nc com no nc com no nc com no alarm 5 (do) alarm 4 (do) 1 m3.5 screw alarm 2 (do) alarm 1 (do) 2 3 4 5 6 7 8 9 10 alarm 3 (do) for internal connection for internal connection for internal connection for internal connection tn4 *for atomospheric air solenoid valve (do) already wired 11 12 13 14 15 16 17 18 19 20 1 co peak alarm contact output (do) m3.5 screw pump on/off contact output (already wired) (do) 2 3 4 5 6 7 8 9 10 auto calibration status contact output (do) calibration error contact output (do) analyzing block error contact output (do) maintenance status contact output ch11 output (ao) tn2 ch5 remote range changeover input (di) ch1 remote range changeover input (di) ch2 remote range changeover input (di) ch3 remote range changeover input (di) ch4 remote range changeover input (di) 11 12 13 14 15 16 17 18 19 20 1 o 2 sensor input (already wired) m3.5 screw for internal connection 2 3 4 5 6 7 8 9 10 - + - + - + for internal conection
11 no. name quantity remarks 1 filter paper for membrane filter/as spare (teflon) 4 pair 6 3 2 fuse (2a)/as spare 1 fuses 4 fuse (3.2a)/as spare 1 fuses 10 water bottle for injection 1 11 gas sampling pipe flange packing 1 12 gas extractor fastening bolt and nut (m12u60mm) 1 set when heating tube is equipped when so 2 meter is provided filter paper for membrane filter (pack of 25)/as spare (glass fiber) 1 box when so 2 meter is not provided 13 heating tube support 1 set instruction manual (inz-tn5zsu-e) 1 copy 14 cell assembling tool 1 for co 2 measurement 5 standard gas joint r1/4 - i6mm 1 set hose band for fixing standard gas cylinder 1 set 7 toaron tube for standard gas connection, 1 m and i9 / i 5mm 1 tube 8 polyethylene tube for standard gas connection, 6 m and i6 / i4mm 1 tube anchor bolt for cubicle installation, (option) m12 u 160 u 50 4 when gas extractor is equipped 9 standard accessories contents of measured channel (ch) the following table gives the contents of each output signal according to code symbols. p a b f h l m p a b f h l m 0 0 0 0 0 0 0 4 to g 4 to g 4 to g 4 to g 4 to g 4 to g 4 to g ch1: nox ch1: so 2 ch1: co ch1: nox, ch2: so 2 ch1: nox, ch2: co ch1: nox, ch2: so 2 , ch3: co ch1: nox, ch2: so 2 , ch3: co 2 , ch4: co ch1: nox, ch2: o 2 , ch3: corrected nox, ch4: corrected nox average ch1: so 2 , ch2: o 2 , ch3: corrected so 2 , ch4: corrected so 2 average ch1: co, ch2: o 2 , ch3: corrected co, ch4: corrected co average ch1: nox, ch2: so 2 , ch3: o 2 , ch4: corrected nox, ch5: corrected so 2 , ch6: corrected nox average, ch7: corrected so 2 average ch1: nox, ch2: co, ch3: o 2 , ch4: corrected nox, ch5: corrected co, ch6: corrected nox average, ch7: corrected co average ch1: nox, ch2: so 2 , ch3: co, ch4: o 2 , ch5: corrected nox, ch6: corrected so 2 , ch7: corrected co, ch8: corrected nox average, ch9: corrected so 2 average, ch10: corrected co average ch1: nox, ch2: so 2 , ch3: co 2 , ch4: co, ch5: o 2 , ch6: corrected nox, ch7: corrected so 2 , ch8: corrected co, ch9: corrected nox average, ch10: corrected so 2 average, ch11: corrected co average code symbol contents 4th digit 5th digit
12 zsu-5 spare parts for 1-year measurement ? 1 pairs of or 4 pack of lter paper for membrane lter (note 1) ? membrane lter o-ring (g65) ? ? membrane lter rubber-ring ? ? filter element for conditioner lter ? ? o-ring (g65) for conditioner lter ? ? diaphragm for gas aspirator ? ? valve for gas aspirator ? ? fuse (2a) ? ? fuse (3.2a) ? ? capillary for 50kpa/0.5l ? ....................when so 2 rst range is from 0 to 500 ppm or higher not provided for gas boiler, sludge incineration, and oil/coal boiler ? o-ring for gas extractor (g50) ? ? packing for gas extractor wire mesh lter ? ? wire mesh lter packing for gas extraction ? ? o-ring (g45) for gas extraction ? ? nox/no converter catalyst ? ? glass wool for no 2 /no converter ? fitting for no 2 /no converter ? ? mist catcher ? ....................so 2 rst range of 500 ppm or higher or oil/coal boiler code symbols for spare parts for 1-year measurement (note 1) 1 pairs for so 2 analyzer, on 1 pack (25sheets) for other added when gas extractor is equipped added when nox analyzer is equipped description (ap plication) refuse incinerator, gas boiler oil/coal boiler (gas extractor) without with without with without with without with without with without with (no x analyzer) without without with with without without with with without without with with (so 2 analyzer) without without without without with (less than 500 ppm) with (less than 500 ppm) with (less than 500 ppm) with (less than 500 ppm) with (500 ppm or higher) with (500 ppm or higher) with (500 ppm or higher) with (500 ppm or higher) 2 n4s bz 2 1345678 0 1 2 3 a b c d e f g h u 1
13 standard gas code symbols description no x measurement first range <4th digit>,ppm without 50 100 200 250 500 1000 2000 5000 co measurement first range <6th digit>,ppm without 50 100 200 250 500 1000 2000 5000 co 2 measurement first range <7th digit>,ppm without 5 10 20 o 2 span gas <9th digit> without 1. 8 to 2% o 2 / n 2 10% o 2 / n 2 note) air zero gas <10th digit> without air cylinder (without certificate) air cylinder (with certificate japanese offical organization) n 2 cylinder (without certificate) n 2 cylinder (with certificate) 0 a 1 2 3 4 5 6 7 0 a 1 2 3 4 5 6 7 0 a 1 2 3 4 5 6 7 y a b c so 2 measurement first range <5th digit>,ppm without 50 100 200 250 500 1000 2000 5000 0 1 2 3 y a b c d 2 zsy - 1234567 8 10 11 9 offical certificate <11th digit> without no x so 2 co no x , so 2 no x , co no x , so 2 , co no x , o 2 so 2 , o 2 co, o 2 no x , so 2 ,o 2 no x , co,o 2 no x , so 2 , co, o 2 y a b c d e f g h j k l m note: select ??for the 9th digit and a?or ??for the 10th digit for zirconia type o 2 sensor. for the magnetic type o 2 sensor, select ??or ??for the 9th digit according to the selection of the first range, and select ??or ??for the 10th digit. scope of delivery: standard gas (3.4l) with pressure regulator
14 zsu-5 outline diagram (unit: mm) i10 / i8 teflon tube joint (teflon) 2 holes of 9 dia. gas inlet gas outlet approx. 96 approx. 34 2-rc 1 / 2 rc 1 / 2 142 60 30 5 i67 i22 drain 650 approx. 1450 drain port 40 i60 i39 hole 10 (35) rc 1 / 4 70 90 weight approx. 0.8 kg weight approx. 0.8 kg i30 700, 900 sampling pipe (sic) gas inlet approx. 200 frange yjis 5k65aff up (750) 357 212 293 i27 i 130 i 155 (76) i 155 pl name plate handle exchange filter cable hole g1/2 name plate sampling pipe 20a rc3/4 flange jis 5k 65a ff 4-i15 cover rc1/2 gas outlet with joint for i 10/ i8 terminal box gas inlet heating tube support (added for heating tube specifications) by order
15 outline diagram (unit: mm) 120 1380 700 100 1780 800 620 580 70 100 30 770 6-rc 1/4 ( calibration gas inlet) instrumentation air inlet rc 1/4 4- 15 hole air inlet rc 1/4 sample gas inlet rc 3/8 4-wiring port 34 grommet (waterproofing with wire through hull fitting is required for outdoor specification analyzer.) front left side drain rc 1/2 exhaust rc 1/4 door anchor plan, door open/close diagram front side rear side anchor bolt (option) (4?12 160 50) 620 550 32 35 815 70 90 550 when installed outside the standard gas board.
zsu-5 outline diagram (unit: mm) 6-rc 1/4 ( calibration gas inlet) 120 1380 615 1710 800 620 580 70 100 30 770 instrumentation air inlet rc 1/4 4- 15 hole air inlet rc 1/4 sample gas inlet rc 3/8 4-wiring port 34 grommet front left side drain rc 1/2 exhaust rc 1/4 door anchor plan, door open/close diagram front side rear side anchor bolt (option) (4?12 160 50) 620 550 32 35 800 550 when installed outside the standard gas board. printed in japan caution on safety *before using this product, be sure to read its instruction manual in advance. international sales div sales group gate city ohsaki, east tower, 11-2, osaki 1-chome, shinagawa-ku, tokyo 141-0032, japan http://www.fujielectric.com phone: 81-3-5435-7280, 7281 fax: 81-3-5435-7425 http://www.fjielectric.com/products/instruments/ information in this catalog is subject to change without notice.

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