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COMPACT POWER RELAY 1 POLE--25 A (FOR AUTOMOTIVE APPLICATIONS) FBR51, 52 SERIES s FEATURES Compact and lightweight structure (42% of the volume of the FBR160 relay) q High current contact capacity (carrying current: 35 A/10 minutes, 25 A/1 hour) q High resistance to vibration and shock q Improved heat resistance and extended operation range q Two contact gap options (FBR51: 0.3 mm, FBR52: 0.6 mm) q Three types of contact material q s ORDERING INFORMATION [Example] (a) (b) (c) FBR51 (a) N D12 (b) (c) -W (d) ** (e) FBR51 : Standard type (contact gap 0.3 mm) FBR52 : Wider contact gap type (contact gap 0.6 mm) N D06 D09 D10 D12 W W1 WL : Plastic sealed type : 6 VDC : 9 VDC : 10 VDC : 12 VDC : Silver-tin oxide indium : Silver-tin oxide indium (high power type) : Silver-tin oxide indium (1 lamp loads, see applications table) Series Name Enclosure Nominal Voltage (d) Contact Material (e) Custom Designation To be assigned custom specification 1 FBR51, 52 SERIES s SPECIFICATIONS Specifications Item W contact Arrangement 1 form C (SPDT) Silver-tin oxide indium Silver-tin oxide indium (high power type) W1 contact WL contact 1 form A (SPST) Silver-tin oxide indium Material Voltage Drop (Resistance) Rating Contact Maximum Carrying Current Maximum Inrush Current (Reference) Max. Switching Current (Reference) Min. Switching Load*1 (Reference) Operating Temperature Range Storage Temperature Range T i me Value Operate (at nominal voltage) Release (at nominal voltage) Mechanical Life Electrical Maximum 100mV (at 2A 12 VDC) 14 VDC 20 A (motor free load) 14 VDC 25 A (motor free load) 115 Watt lamp at 14 VDC 35 A/10 minutes, 25 A/ 1 hour (25 C, 100% rated coil voltage) 60 A 35 A 16 VDC 6 VDC 1 A -40 C to +85 C (no frost) -40 C to +100 C (no frost) Maximum 10 ms Maximum 5ms 10 x 106 operations minimum 2 x105 ops. min. 2 x105 ops. min. 14 VDC 20 A 14 VDC 25 A Locked motor Locked motor load load 2.5 x105 ops. min. 115 Watts lamp, 14 VDC 40 A Coil Vibrations Resistance Other Shock Resistance Weight Misoperation Endurance 10 to 55 Hz (double amplitude of 1.5mm) 100 m/s2 1,000 m/s2 Approximately 6g *1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. 2 FBR51, 52 SERIES s COIL DATA CHART 1. FBR51 Series MODEL W contact W1 contact Nominal voltage 6 VDC 9 VDC 10 VDC 12 VDC Coil Must operate resistance voltage (10%) (at 20C) 60 135 180 240 3.6 VDC (at 20C) 4.5 VDC (at 85C) 5.4 VDC (at 20C) 6.8 VDC (at 85C) 73C/W FBR51ND10-W FBR51ND10-W1 FBR51ND12-W FBR51ND12-W1 6.3 VDC (at 20C) 7.9 VDC (at 85C) 7.3 VDC (at 20C) 9.2 VDC (at 85C) Thermal resistance FBR51ND06-W FBR51ND06-W1 FBR51ND09-W FBR51ND09-W1 2. FBR52 Series MODEL W contact W1 contact Nominal voltage 6 VDC 9 VDC 10 VDC 12 VDC Coil Must operate resistance voltage (10%) (at 20C) 45 100 135 180 3.6 VDC (at 20C) 4.5 VDC (at 85C) 5.4 VDC (at 20C) 6.8 VDC (at 85C) 65C/W FBR52ND10-W FBR52ND10-W1 FBR52ND12-W FBR52ND12-W1 6.3 VDC (at 20C) 7.9 VDC (at 85C) 7.3 VDC (at 20C) 9.2 VDC (at 85C) Thermal resistance FBR52ND06-W FBR52ND06-W1 FBR52ND09-W FBR52ND09-W1 3 FBR51, 52 SERIES s SUITABLE APPLICATIONS Normal load current (12 VDC system) Recommended model (example) Description For 16 V or less motor load voltage FBR51Ns -W s FBR51Ns -W1 s FBR51Ns -W s FBR51Ns -W1 s FBR51Ns -W s FBR51Ns -W s For instantaneous 20 V or more load voltage FBR52Ns -W s FBR52Ns -W1 s FBR52Ns -W s FBR52Ns -W1 s FBR52Ns -W s FBR52Ns -W s Application Power Windows Automatic Door Lock Tilt-Lock Wheel Sunroof Adjustable Door Mirror 20 to 25 A forward and reverse (switching at motor locking) motor control 18 to 25 A forward and reverse (switching at motor locking) motor control 20 A forward and reverse (switching at motor locking) motor control 20 to 30 A forward and reverse (switching at motor locking) motor control 3 to 5 A forward and reverse (switching at motor locking) motor control 8 to 12 A (INRUSH) break 2 A maximum (motor-free) 2 to 3 A 115 Watts Car Audio System, etc. forward and reverse motor control power shutoff and solenoid for up to 250K operations FBR51Ns -W s Automatic Antenna Auto-Cruise Lamp loads Others FBR51Ns -W s FBR51Ns -W s FBR51Ns -WL s FBR51Ns -W s * For the load condition where higher voltage would be encountered during contact break, FBR52 series with wider contact gap is recommended. s CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 50 2. LIFE 14 VDC Motor locked load Contact switching current (A) Number of operations (x104) 40 35 30 25 Locked motor load 20 FBR51 15 FBR52 30 20 10 5 Standard type (--W) High power type (--W1) Resistive load FBR51 FBR52 12 10 15 20 25 30 35 40 50 10 Voltage between contacts (VDC) 10 15 20 25 30 35 40 50 Locked motor current (A) 4 FBR51, 52 SERIES 3. LIFE TEST (EXAMPLE) * Test item 14 V DC-20 A motor lock 200,000 operations minimum (FBR52s -W type) s * Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 M * Shift of pick-up drop-out voltage 100 Percent of rated coil voltage (%) 80 60 40 PICK-UP DROP-OUT 20 0 Initial 1 10 100 * Shift of contact resistance * Current wave form (RL-1) 20 A 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 20 sec 1000 (measured at 6 V-1 A) Contact Resistance (m) 100 Break Make 10 Initial 1 10 Number of operations (x104) 100 Percent of rated coil voltage (%) * Test item 14 V DC-20 A motor free 400,000 operations minimum (FBR51s -N type) s * Test circuit N.O. N.C. M * Shift of pick-up drop-out voltage 100 80 60 40 PICK-UP DROP-OUT 20 0 Initial 1 10 100 * Shift of contact resistance * Current wave form 20 A 4A 0A 16 A 1000 (measured at 6 V-1 A) Contact Resistance (m) 100 Break Make m 10 Initial 1 10 100 5 Number of operations (x104) FBR51, 52 SERIES * Test item 14 V DC-25 A Motor lock 200,000 operations minimum (FBR51 -W1 type) * Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 M * Shift of pick-up and drop-out voltage 100 % of rated coil voltage 80 60 40 DROP-OUT PICK-UP 20 0 1 No. of operations (x104) 10 100 (measured at 6 V-1 A) * Current wave form (RL-1) 25 A 0A (RL-2) 25 A 0A 0.3 sec 10 sec 0.3 sec 20 sec * Shift of contact resistance 1000 Contact resistance 100 Break Make 10 1 10 No. of operations (x104) 100 4. COIL TEMPERATURE RISE (C) 120 100 0.8 W 0.6 W (3) carrying current : 20 A applied coil power (2) carrying current : 10 A applied coil power 0.8 W 0.6 W 0.8 W 0.6 W (1)carrying current : 0 A applied coil power at 20C 5. OPERATING COIL VOLATGE RANGE (EXAMPLE) [ FBR51ND12-s ] s [ FBR51ND09-s ] s (V) NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. Applied voltage to the coil 15 (V) 15 NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. 80 60 40 20 0 0 Applied voltage to the coil Coil temperature rise 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 5 10 20 30 Applied time (minutes) -30 0 50 100 Operating temperature (C) -30 0 50 100 Operating temperature (C) 6 6. VIBRATION RESISTANCE CHARACTERISTICS (m/s2) 100 Acceleration 7. SHOCK RESISTANCE CHARACTERISTICS Dual amplitude (mm) 0.5 0.1 5 1 0.01 50 44 m/s2 Automotive electronics standard 10 10 50 100 500 1000 Frequency (Hz) (m/s2) 1,000 FBR51, 52 SERIES Frequency : 10~2000 Hz Acceleration : 100 m/s2 max Direction of vibration : see under diagram Detection level : chatter > 100 s Range where chattering occurs N.O. contact coil not energized on X-direction Z 2000 FBR51 X Y Shock level 800 600 400 200 0 Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction : set under diagram Detection level : chatter > 100 s Y2 Z2 FBR51 Z1 X2 X1 Y1 X1 X2 Y1 Y2 Z1 Z2 Shock direction : N.C. contact (coil de-energized) : N.C. Contact (coil energized) s REFERENCE DATA Distribution of operate and release voltage 80 FBR52 n = 100 60 Operate Release 100 80 Distribution of operate and release time FBR52 n = 100 Operate Release Distribution of contact resistance 100 80 FBR52 n = 100 Distribution (%) Distribution (%) 60 40 20 0 Distribution (%) 8 60 40 20 0 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 1 2 345 Time (ms) 6 7 0 10 20 30 40 50 60 70 80 Contact resistance (m) 7 FBR51, 52 SERIES s DIMENSIONS q Dimensions 15.5 +0.2 q PC board mounting hole layout (BOTTOM VIEW) 4-o 1.3 12.1+0.2 51ND12-W F 5 9427 R0.4 o 1.4 2.5 10.2 R0.4 13.7+0.3 q Schematics (BOTTOM VIEW) N.O. 3.5 0.3 1 t = 0.3 (1.6) 1 t = 0.4 1.2 5 (1.05) 10 COM N.C. 2.5 10.2 q Tube carrier 19.0 Max. 601 Max. 20.3 Max. 45 pcs/tube Unit : mm Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@ft.ed.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: marcom@fcai.fujitsu.com Web: www.fcai.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: www.fceu.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com www.fcal.fujitsu.com (c) 2003 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 02/18/2003 10 8 |
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