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| COMPACT POWER TWIN RELAY 1 POLE x 2--25 A (FOR AUTOMOTIVE APPLICATIONS) FBR512, 522 SERIES s FEATURES q q q q q q q Two independent relays mounted in a single package Miniature size (54% of the volume of the FBR160 relays) High current contact capacity (carrying current: 35 A/10 minutes, 25 A/1 hour) High resistance to vibration and shock Improved heat resistance and extended operating range Two contact gap options (FBR510: 0.3 mm, FBR520: 0.6 mm) Two types of contact materials s ORDERING INFORMATION [Example] (a) (b) (c) FBR512 N D12 (a) (b) (c) - W1 ** (d) (e) FBR512: Standard type (contact gap 0.3 mm) FBR522: Wider contact gap type (contact gap 0.6 mm) N D06 D09 D10 D12 W1 : Plastic sealed type : 6 VDC : 9 VDC : 10 VDC : 12 VDC : Silver-tin oxide indium (high power type) Series Name Enclosure Nominal Voltage (d) (e) Contact Material Custom Designation To be assigned custom specification 1 FBR512, 522 SERIES s SPECIFICATIONS Item 1 form C x 2 (SPDT x 2) Silver-tin oxide indium (high power type) Maximum 100 mV (at 2 A 12 VDC) 14 VDC 25 A (locked motor load) 35 A/10 minutes, 25 A/1 hour (25C, 100% rated coil voltage) 60 A 35 A 16 VDC 1 A 6 VDC -40C to + 85C (no frost) -40C to +100C (no frost) Maximum 10 ms Maximum 5 ms 1 x107 operations minimum 2 x105 operations minimum 14 VDC 25 A locked motor load Specifications W1 contact Contact Arrangement Material Voltage Drop (Resistance) Rating Maximum Carrying Current Max. Inrush Current (Reference) Max. Switching Current (Reference) Min. Switching Coil Load*1 (Reference) Operating Temperature Storage Temperature Time Value Operate (at nominal voltage) Release (at nominal voltage) Life Mechanical Electrical ( Other Vibration Resistance Shock Resistance Weight Misoperation Endurance ) 10 to 55 Hz (double amplitude of 1.5 mm) 100 m/s2 1,000 m/s2 Approximately 13 g *1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. s COIL DATA CHART 1. FBR512 SERIES MODEL W1 contact FBR512ND06-W1 FBR512ND09-W1 FBR512ND10-W1 FBR512ND12-W1 Nominal voltage 6 VDC 9 VDC 10 VDC 12 VDC Coil resistance (10%) (at 20C) 60 135 180 240 Must operate voltage 3.6 VDC (at 20C) 4.5 VDC (at 85C) 5.4 VDC (at 20C) 6.8 VDC (at 85C) 73C/W 6.3 VDC (at 20C) 7.9 VDC (at 85C) 7.3 VDC (at 20C) 9.2 VDC (at 85C) Thermal resistance 2 FBR512, 522 SERIES 2. FBR522 SERIES MODEL W1 contact FBR522ND06-W1 FBR522ND09-W1 FBR522ND10-W1 FBR522ND12-W1 Nominal voltage 6 VDC 9 VDC 10 VDC 12 VDC Coil resistance (10%) (at 20C) 45 100 135 180 Must operate voltage 3.6 VDC (at 20C) 4.5 VDC (at 85C) 5.4 VDC (at 20C) 6.8 VDC (at 85C) 65C/W 6.3 VDC (at 20C) 7.9 VDC (at 85C) 7.3 VDC (at 20C) 9.2 VDC (at 85C) Thermal resistance s SUITABLE APPLICATIONS Normal load current (12 VDC system) Recommended model (example) Description For 16 V or less motor load voltage FBR512Ns -W1 s FBR512Ns -W1 s For instantaneous 20 V or more load voltage FBR522Ns -W1 s FBR522Ns -W1 s Application Power Windows Automatic Door Lock 20 to 25 A forward and reverse (switching at motor locking) motor control 18 to 25 A forward and reverse (switching at motor locking) motor control 8 to 12 A (INRUSH) break 2 A maximum (motor-free) 15 to 30 A break 2 to 8 A (motor-free) forward and reverse motor control Automatic Antenna FBR512Ns -W1 s Intermittent Wipers (Front and Rear) Tilt-Lock Wheel Power Seat Sunroof forward only FBR512Ns -W1 s FBR522Ns -W1 s 20 A forward and reverse (switching at motor locking) motor control 20 to 30 A forward and reverse (switching at motor locking) motor control 20 to 30 A forward and reverse (switching at motor locking) motor control FBR512Ns -W1 s FBR512Ns -W1 s FBR512Ns -W1 s FBR522Ns -W1 s FBR522Ns -W1 s FBR522Ns -W1 s * For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact gap is recommended. 3 FBR512, 522 SERIES s CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 50 Contact switching current (A) 2. LIFE 14 VDC Motor locked load Resistive load FBR512 FBR522 Number of operations (x104) 40 35 30 25 Locked motor load 20 FBR512 15 FBR522 30 20 10 5 High power type (--W1) 12 10 15 20 25 30 35 40 50 10 Voltage between contacts (VDC) 10 15 20 25 30 35 40 50 Locked motor current (A) 3. LIFE TEST (EXAMPLE) Shift of pick-up and drop-out voltage Test item 14 V DC-20 A 100 Motor lock 200,000 operations minimum 80 (FBR512 -W1 type) Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 60 40 M PICK-UP DROP-OUT 20 0 Initial 1 10 100 Current wave form (RL-1) 20 A 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 20 sec Shift of contact resistance 1000 Break Make (measured at 6 V-1 A) 100 10 Initial 1 No. of operations (x104) 10 100 4 FBR512, 522 SERIES * Shift of pick-up and drop-out voltage * Test item 100 14 V DC-25 A Motor lock 200,000 operations minimum 80 (FBR512 -W1 type) * Test circuit 60 % of rated coil voltage RL-1 N.O. N.C. N.O. N.C. RL-2 M PICK-UP 40 DROP-OUT 20 0 1 No. of operations (x104) 10 100 (measured at 6 V-1 A) * Current wave form (RL-1) 25 A 0A (RL-2) 25 A 0A 0.3 sec 10 sec 0.3 sec 20 sec * Shift of contact resistance 1000 Contact resistance 100 Break Make 10 1 10 No. of operations (x104) 100 4. COIL TEMPERATURE RISE (C) 120 100 0.8 W 0.6 W (3) carrying current : 20 A applied coil power 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) [ FBR512ND09-W ] NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. [ FBR512ND12-W ] NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. Coil temperature rise (V) Applied voltage to the coil 60 40 20 0 0 (2) carrying current : 10 A applied coil power 0.8 W 0.6 W 0.8 W 0.6 W (1) carrying current : 0 A applied coil power at 20C Applied voltage to the coil 80 15 (V) 15 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 5 10 20 30 Applied time (minutes) -30 0 50 100 Operating temperature (C) -30 0 50 100 Operating temperature (C) 5 (m/s ) 100 6. VIBRATION RESISTANCE CHARACTERISTICS Dual amplitude (mm) 0.5 0.1 2 FBR512, 522 SERIES 5 1 0.01 Acceleration 50 44 m/s 2 Automotive electronic standard Frequency : 10~2000 Hz Acceleration : 100 m/s2 maximum Vibration direction : see diagram Detection Level : chatter > 100 s 10 Range where chattering occurs N.O. contact coil not energized on X-direction Z 1000 2000 FBR512 X Y 10 50 100 500 Frequency (Hz) 7. SHOCK RESISTANCE CHARACTERISTICS (m/s2) 1,000 Shock level 800 600 400 200 0 Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction: see diagram Detection Level : chatter > 100 s Y2 Z2 FBR512 Z1 X2 X1 Y1 X1 X2 Y1 Y2 Z1 Z2 Shock direction : N.C. contact (coil de-energized) : N.C. contact (coil energized) s REFERENCE DATA Distribution of operate and release voltage 80 FBR522 n = 100 60 Operate Release 100 80 Distribution of operate and release time FBR522 n = 100 Operate Release Distribution of contact resistance 100 80 FBR522 n = 100 Distribution (%) Distribution (%) 60 40 20 0 Distribution (%) 8 60 40 20 0 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 1 2 345 Time (ms) 6 7 0 10 20 30 40 50 60 70 80 Contact resistance (m) 6 FBR512, 522 SERIES s DIMENSIONS q Dimensions 24.0+0.3 q PC board mounting hole layout (BOTTOM VIEW) 2.5-0.1 3 7.6-0.1 Terminal No.5, 9 0.3 t x 1.0 W (N.C. Contact) Terminal No.3, 8 0.3 t x 1.0 W (Coil) Terminal No.4 0.6 t x 1.0 W (common coil) Terminal No.2, 7 0.4 t x 1.0 W (N.C. contact) Terminal No.1, 6 0.4 t x 1.0 W (N.O. contact) (1.65) 3 Unit: mm COM 9 8 N.C. 7 6 N.O. COM 5 7 6-1.3 +0.1 --0.05 1.4 +0.1 --0.05 5-0.1 5.15-0.1 5.15-0.1 9 5 4 5-0.1 16.2+0.3 522ND12-W1 8 F&T 9327 2 6 5-0.1 5-0.1 1 14.1+0.4 5 5.15 5.15 5 5 (1.85) 2.5 7.6 q Schematic (BOTTOM VIEW) *N.C. TERMINAL 3.5 4 N.C. 2 3 1 N.O. q Tube carrier 19.0 Max. 601 Maximum 20.3 Max. 20 pieces/tube 3-0.1 Unit: mm Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@ft.ed.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: marcom@fcai.fujitsu.com Web: www.fcai.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: www.fceu.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com www.fcal.fujitsu.com (c) 2005 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 06/08/2005. 7 |
Price & Availability of FBR522ND12-W1
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